7 Best Circular Saw Blade For Cutting Aluminum Buyer’s Guide 2021

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Selecting a good circular saw blade for cutting aluminum is so difficult because in the market there is so many circular saw blades. Often, after having seen trendy reviews, we ended up purchasing the worst stuff. Stay calm and sit tight, as we are going to discuss the 7 selected best circulars saw blades for cutting aluminum. This write-up is based on my personal and experiences of our buddies that have years of experience handling these blades, just go with me till the end, and you will find the saw blade that you need.

So, let’s start with a comparison table of the 7 best circular saw blades for cutting aluminum.

Our Comparison Table

Model Price Weight Editor Rating
Oshlun Sbnf

Oshlun SBNF-140100 14-Inch 100 Tooth TCG Saw Blade with 1-Inch Arbor for Aluminum and Non Ferrous...

Check Current Price 5.2Ibs 4.7
Evolution

Evolution Power Tools 12BLADEAL Aluminum Cutting Saw Blade, 12-Inch x 80-Tooth, Green

Check Current Price 1.6Ibs 3.9
Concord Blades

Concord Blades ACB1000T100HP 10-Inch 100 Teeth TCT Non-Ferrous Metal Saw Blade

Check Current Price 2.43Ibs 4.5
Freud Diablo

Freud Diablo D0648F 6-1/2' x 48-Tooth Steel Demon TCG Ferrous Cutting Circular Saw Blade 5/8' Arbor

Check Current Price 8.8Ibs 4.3
Dewalt 6-1/2-Inch

DEWALT 6-1/2-Inch Circular Saw Blade, Aluminum Cutting, 5/8-Inch Arbor, 36-Tooth (DW9152)

Check Current Price 8Ibs 4.6
Tomax 12-Inch

TOMAX 12-Inch 100 Tooth TCG Aluminum and Non-Ferrous Metal Saw Blade with 1-Inch Arbor

Check Current Price 2.8Ibs 4.6
Twin-Town

TWIN-TOWN 12-Inch 96 Tooth TCG Aluminum and Non-Ferrous Metal Saw Blade with 1-Inch Arbor

Check Current Price 2.06Ibs 4.7

The Seven Best Circular Saw Blades For Cutting Aluminum


1. Oshlun Sbnf – Aluminum Chop Saw Blade


 

Oshlun SBNF-140100 14-Inch 100 Tooth TCG Saw Blade with 1-Inch Arbor for Aluminum and Non Ferrous...

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This aluminum chop saw blade has a triple chip tooth configuration which enables it to excellence in cutting hard metals such as aluminum and other non-ferrous metals such as copper and bronze. This also allows for more effective cutting.

It has a long-lasting, pro-grade, precision quality carbide edge. This will enable you to use this circular saw blade for an extended period. Also, the carbide tip helps in noise-free cuts in almost all non-ferrous materials, including aluminum.

Its designs with connectivity options that are copper-plugged to decrease noise and vibration. For managed heat activity, there is a heat vent available. This blade has an RPM of 4300 to limit.

Pros

  • It cut aluminum and other hard materials easily
  • Without burring, it cuts fast and clean.
  • It is cost-effective.
  • It doesn’t get dull easily
  • It is compatible with most metal cutting saws

Cons

  • It appears to wobble when cutting through a sheet of aluminum.
  • It requires a proper clamping tool.
  • It requires the use of coolant when cutting non-ferrous materials.

Our Verdict

You will need to be very careful using this weapon and using the correct clamping tool at all times. The use of a compressor is essential when dealing with non-ferrous metals.

Never use this blade to cut ferrous metals, as it can cause severe blade damage.

Choosing Oshlun SBNF aluminum chop saw blade will assist you to cut any iron made materials easily, you should certainly forgo this device. 

Sale
Oshlun SBNF-140100 14-Inch 100 Tooth TCG Saw Blade with 1-Inch Arbor for Aluminum and Non Ferrous...
  • Professional Grade C-1 Carbide
  • Negative Hook Angle
  • Triple Chip Tooth Grind
  • Precision Ground Carbide Tips

2. Evolution – Aluminum Cutting Blade For Miter Saw


 

Evolution Power Tools 12BLADEAL Aluminum Cutting Saw Blade, 12-Inch x 80-Tooth, Green

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This Evolution aluminum miter saw cutting blade is not the most inexpensive in this review, but it is confident that you’d get exactly what you paid for. This quality circular blade saw cuts rapidly.

It leaves a workable ending without fire, sparks, or burrs. If you use this circular saw blade, you won’t have to wait for the metal to cool down.

These 80 carbide teeth powerful blades were built with durable materials that enable the accessories to last longer than an abrasive blade. Throughout it will retain its efficiency cutting and functionality and the tool is worth paying for.

Pros

  • It is strong
  • It cuts quickly and easily,
  • It leaves an edge with no burring

Cons

  • It’s a little pricey
  • It also gives out a lot of sparks so be equipped with goggles.
  • It’s is noisy.

Our Verdict

Be careful about how will position the iron materials inside the clamp; or hence, the effectiveness of the saw blade would be affected.

You will have to wear safety equipment, as this blade can become hot and dangerous during operation. For something too heavy, the blade is also not recommended.

This Evolution aluminum cutting blade for miter saw draws the attention of most customers through its design and results! If the price suits your budget, you should certainly give this blade a shot.

Evolution Power Tools 12BLADEAL Aluminum Cutting Saw Blade, 12-Inch x 80-Tooth, Green
  • 1600 RPM
  • 80 Carbide Teeth, .083-Inch Kerf
  • 1-Inch Arbor Size, -Note: Designed for use with Evolution saws or other low RPM saws.

3. Concord Blades – Metal Cutting Circular Saw Blades


 

Concord Blades ACB1000T100HP 10-Inch 100 Teeth TCT Non-Ferrous Metal Saw Blade

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You can test the Concord Blades if you are looking for a circular saw blade to cut different non-ferrous metals. A durable titanium carbide blade is always ready for quick handling of specific materials.

This blade’s a fascinating thing; it’s made of strong titanium carbide, and it’s ultra-sharp. So, cutting various non-ferrous metals such as aluminum, brass, bronze, copper, plastic, PVC, acrylic, and so on is no matter for this blade.

Well, well! You’ll be able to take care of much of your cutting job with this metal cutting circular saw blades on a saw. But I don’t recommend using it for HSS or iron cutting, because this ferrous form of metal can damage the teeth of the blade.

The 10-inch diameter with a 100 teeth count makes the blade quickly attain full cutting depth. And to do so, it can take up to a spinning speed of 5350-rpm.

Even the Concord blade has a very thin 3.2 mm kerf, 5-degree handle, and special TCG board. A flat, smooth, industrial-grade cutting is simple for it to accomplish with the combination of both of them.

Not only this, but the particular circular blade of the saw will handle thin material such as aluminum. And if you’re looking for the best circular saw blade for cutting aluminum together with various styles, go for that.

This blade is suitable for a hand saw, table saw, miter saw, and several other saws.

Pros

  • Titanium carbide teeth can comfortably accommodate most non-ferrous metals.
  • It can produce a superior cut, with its distinctive style.
  • It is a versatile tool

Cons

  • It is not suitable to cut hard materials

Our Verdict

If you choose to cut various non-ferrous metals such as silver, brass, bronze, copper, plastic, PVC, acrylic, etc., to achieve a smooth, thin, and industrial-grade cutting with less stress, then Concord Blades is the key. 

Concord Blades ACB1000T100HP 10-Inch 100 Teeth TCT Non-Ferrous Metal Saw Blade
  • TCG Grind: Triple Chip Grind allows for smooth cut on non ferrous and plastic items
  • Ultra sharp, hard titanium carbide
  • Ideal for cutting non ferrous metals such as Aluminum, Brass, copper, bronze and more as well as plastics, plexiglass, PVC,...
  • Equipment use with Circular Saw, Miter Saw, Table Saw, Radial Arm Saw, etc.

4. Freud Diablo – Best Way To Cut Aluminum Sheet


 

Freud Diablo D0648F 6-1/2' x 48-Tooth Steel Demon TCG Ferrous Cutting Circular Saw Blade 5/8' Arbor

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The Freud Diablo D0648F has a maximum RPM of 11,000 and a 5/8-inch arbor. This can be used in any handheld saw that can handle a 6 and 1/2-inch blade.

This Freud Diablo saw blade is made of iron made materials and aluminum. For clean and burr-free cuts, this saw blade can do it efficiently and reliably. It is ideal for use in breaking steel rods, sheets of steel, and thuds of steel. This is usually seen in mild steel with a thickness of less than 1/8.

Titanium style and other materials were used to build this blade such as hi-density carbide TiCo. The threefold chip architecture guarantees a longer life cycle.

Pros

  • Crack like butter into aluminum and steel.
  • It is an ultra-sharp blade
  • It cuts without kickback, through most materials.

Cons

  • It gets dull quickly.
  • It requires daily lubricate.

Our Verdict

If you’re searching for a cheap but reliable circular saw blade, then Freud Diablo’s best blade for cutting aluminum sheets is the right choice for you. It strives to have the best customer experience and has long been delivering high-quality service.

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Freud Diablo D0648F 6-1/2" x 48-Tooth Steel Demon TCG Ferrous Cutting Circular Saw Blade 5/8" Arbor
  • Efficiently cut through ferrous metals quickly and accurately, leaving clean, burr free cuts
  • Ideal for cutting steel studs, steel pipe, and steel sheet
  • Ideal for most mild steels under 1/8 in. Thickness
  • Features Freud's TiCo Hi-Density Carbide with titanium for long life and a flawless finish

5. Dewalt 6-1/2-Inch – Aluminum Cutting Tools


 

DEWALT 6-1/2-Inch Circular Saw Blade, Aluminum Cutting, 5/8-Inch Arbor, 36-Tooth (DW9152)

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This DEWALT 6-1/2-Inch aluminum cutting tool is highly recommended for revolutionary performance, excellent blade power, longer life, and durability. For professionals dealing with projects that include framing, roofing, and siding installation, and concrete structures, you can use this circular saw blade.

This blade is made of hard metal, this ensures both longevity and versatility of the tool. The extremely thin cutting tool provides fast cutting results. With the blade’s 40 teeth, its dental structure grinding front of the blade provides an abrupter point that performs an essential function in decreasing the cutting force of the blades; The blade cuts a length of 6.5 inches at a 24 rpm speed rate.

There is a lot of new innovation that has been used to engage in increase it’s functioning because its blade is equipped with a coating system that helps reduce unnecessary noise.

Also, it increases the efficiency of cutting blades.

Pros

  • Easy to use.
  • It is cost-effective over other non-ferrous metal blades.
  • It is durable
  • During cutting the cut is neither twisted nor distorted.

Cons

  • It does not appropriate for stainless steel.

Our Verdict

This DEWALT 6-1/2-Inch aluminum cutting tool has a kickback shape, strengthening the carbide tip of the blades and enhancing reliability. The anti-stick rim blades help minimize the use of friction and gum-up. It is a great tool for everyone.

Sale
DEWALT 6-1/2-Inch Circular Saw Blade, Aluminum Cutting, 5/8-Inch Arbor, 36-Tooth (DW9152)
  • Heavy-gauge laser-cut hardened and tempered steel plate of the metal cutting blade is precision-balanced for accurate cuts
  • Extra-hard carbide ensures that cutting edges stay sharp
  • Laser-cut expansion slots minimize noise and edge vibration for excellent surface finish with less burrs
  • Blade is laser etched and color coded by material. User can see important information when they need to replace blade

6. Tomax 12-Inch – 10 Inch Metal Cutting Blade


TOMAX 12-Inch 100 Tooth TCG Aluminum and Non-Ferrous Metal Saw Blade with 1-Inch Arbor

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TOMAX 12-Inch blade was made with electrophoretic coating technology which is much better than the conventional punching method and improved. In some situations, using the tool with punching will damage its body. Because of this, the blades may be weakened, and the blade may be perverted because of strain.

With this vibration and noise-free blade, you can work effectively with precise maintenances. The 12-inch blade can produce max. 5,000 RPMs. This speed is strong enough to do more, so it’s an excellent blade for metal applications.

Pros

  • It a fast pace ability
  • The blade was crafted from robust and robust Japanese steel.
  • It is a great blade for cutting metal.
  • It generates less sound or vibration.

Cons

  • The teeth of the blade are less so.
  • It is not that robust for metal cutting

Our Verdict

This ultimate blade is durable and designed to withstand even the most robust materials. This blade was carefully welded, and the professional tungsten carbide was added to weld the bleed tips. Its teeth are laid down in advanced technology.

As a consequence, you will be given the confidence to keep the job correctly when you are working.

TOMAX 12-Inch 100 Tooth TCG Aluminum and Non-Ferrous Metal Saw Blade with 1-Inch Arbor
  • Ideal for cutting Plastic, Aluminum and Non-Ferrous Metals
  • Construction grade carbide teeth provide maximum resistance for longer life
  • Electrophoretic Coating reduces the rusting and corrosion
  • TCG Grind for a durable and smooth cut on non-ferrous metals, aluminum, and plastic items

7. Twin-Town – 6 1/2 Inch Circular Saw Blade


 

TWIN-TOWN 12-Inch 96 Tooth TCG Aluminum and Non-Ferrous Metal Saw Blade with 1-Inch Arbor

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This 80-tooth, 10-inch Twin-Town saw blade is intended to produce a smooth finish cut in a wide variety of wood. The first thing that stood out was that this blade is capable of high speed, up to 6,000 RPM. While overall the cut is pretty smooth, this blade vibrates a bit which prevents it from achieving a perfect finish cut. That said, it has cut through all our boards very smoothly and efficiently to get started.

This blade produces a little more noise than some of its rivals without the sound relief cuts that are present on other higher-end blades. The carbide teeth should provide a long service life, but in our experience, the blade started to dull a little faster than some of the higher-positioned blades on this list.

Pros

  • It cost-effective
  • Cuts of up to RPM 6,000.

Cons

  • It is not durable
  • It is noisy.

Our Verdict

It’s a modestly priced choice, and appropriate overall for the price you’re paying. We can not highly recommend it; there are better blades available for the same price.

TWIN-TOWN 12-Inch 96 Tooth TCG Aluminum and Non-Ferrous Metal Saw Blade with 1-Inch Arbor
  • Real industry quality level with elegant and simple design, ideal for cutting applications for Plastic, Aluminum and Non...
  • C4 construction grade tungsten carbide teeth provide maximum resistance for 2X longer life
  • TCG Grind for durable and smooth cut on non-ferrous metals, aluminum and plastic items
  • 12 inch 96T fine finish cut-off blade with a laser-cut 1 inch arbor

Can A Miter Saw Cut Metal?

This might not be clear, but it’s an extremely useful tool for cutting a circle shape with the proper blade. In our study, it cut rebar like a hot knife. The mild steel can be cut up to around 3/8 in. thick use a blade made of ferrous metal. But one must be conscious! Chips of hot metal are floating everywhere. Be sure you put your safety belt on and cover everything that you don’t want to coat with metal chips. At hardware stores and online, you’ll find ferrous-metal-cutting blades. Carbide-tooth blades are costlier but can last longer.

It matters little, if you’re an accomplished DIYer or just beginning tasks, and unique commercial tools are necessary for the work being done.

Makita Vs Dewalt Circular Saw?

The question of which of these two circular saw models Makita vs DeWalt is the better is a question that most DIYers are bothered about. It’s clear to us that each model has some functions and features that outperform the other; so, it’s difficult to agree on one that’s best overall.

However, we went with the DeWalt DCS391B circular saw after much deliberation. This is because it is a versatile power tool that can be used for a wide range of applications. It has a range of different functions and features means it can easily be used as a table saw substitute.

For experienced tradesmen and inexperienced DIYers alike, the Makita 5007MG would make a good circular saw blade for cutting aluminum Of the two models, though, it is the DeWalt which is our favorite.

Circular Saw Vs Skill Saw?

While they can look like two different tools, Skill saw, and circular saw definition is the same, and the essential difference is that one is a tool by a particular company and the other is the actual product name.

When it comes to buying a circular saw, it’s all about choosing a brand that fits your specific needs.

One can go for Skill if you want to buy a circular saw brand with a long history and have been tried and tested. However, if you want anything more economical, there are a lot of other cheap circular saw brands out there.

Factors To Considered Before Buying Best Circular Saw Blade

Kerf

The cut thickness made will be based basically on your preference saw blade. Cut the blade kerf strongly determines depth. It is particularly suited for fast removal of a significant amount of content. Thinner kerf, however, provides better accuracy but makes slower cuts.

Arbor

The middle hole of the circular saw blade is commonly known as the arbor hole. By using this whole arbor, the saw’s arbor protects the blade. Not all of the circular saws on the market are the same, and their arbor sizes differ. So, get a good idea of the size of your saw arbor before removing the blade from the saw.

Hook Angle

The angle of the Hook is the angle of the tooth’s position when it enters contact with the surface being cut. A high positive angle of hook points towards the top, producing a rough, violent cut with a faster rate of feed.

On the other side, a blade with a short, negative hook angle cuts deeper, more comfortable, and has decreased kickback chances. If you want a smooth finish, it is best to have a low hook angle.

Blades Types

If you wish to have a saw blade that can cut metal more quickly, then steel blades are your choice. Any blade made of quality steel is built to operate at extreme rates. Not only are these materials sturdy for cutting metal, but they also don’t get dull faster. But any blade material that is made of carbide-tipped is costly although they are excellent for accurate cutting, robust, and easy to sharpen.

Coating

Specific circular saw blades are coated to minimize friction and to gum with a non-stick material. This coating also helps to resist corrosion for long-term durability.

Checking for this factor is critical since it directly affects blade efficiency and longevity.

Blade Material

The blade material you use will correctly decide your blade’s cutting style, strength, and rust resistance. The products of choice will include steel, high-velocity steel, and carbide-tipped products.

Number Of Teeth

Depending on blade size, the average number of teeth will range from 30-100. You need the saw with more teeth for cleaner cuts whereas a smaller number of teeth distinguishes rough cuts. More teeth certainly will improve accuracy, although fewer teeth will decrease precision.

Final Words

Our best circular saw blades for cutting aluminum review guide has come to an end. All the listed above blades were selected after several findings, analysis, numerous tests, and customer reviews. And all these blades of the saw will give you a lot more value than they do.

From all the list best circular saw blade for cutting aluminum OSHLUN SBNF is highly recommended for its features. It has a long-lasting, pro-grade, precision quality carbide edge. Its thin kerf also allows for fast cutting with a 4300 RPM limit. It comes with copper-plugged expansion slots to reduce vibration and noise.

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